Our capability:

  • We are experts in the production of high-end molds for rubber products, plastics or aluminum die casting. Mold size up to 900 x 600 mm and 1000kg. 
  • Repair and maintenance of molds.
  • Design, programming, modeling.
  • Technical support and assistance for CAD / CAM systems with their implementation into production.

Our technologies:

  • Milling: Machine tool machining with one or multi-edge tool, where the main rotary motion is the tool itself.
  • Turning : Machining of internal or external rotary surfaces with a single-edged tool.
  • Wire Cutting: Metalworking, where the electrode (consisting of brass wire 0.02 mm to 0.3 mm) moves smoothly in a straight line. This cuts the material at the wire thickness. A cycle adapted for 2-axis and 4-axis cutting, where both allow both rough and finishing cuts.
  • Digging:  EDM when the electrode is imprinted on a metal template to produce the desired shape on the workpiece.

    Používaný software:

  • SolidWorks and Autodesk Inventor HSM - We use these two systems for design
  • Autodesk HSMWORKS - software for programming our CNC machines
  • SprutCAM - we use it to program 5-axis smooth manufacturing. We also provide for technical support to the system
  • Own in-house information system for automated conversion and recording of NC codes
     

Machinery and equipment:

For the custom production we use modern CNC milling machines and machining centers from AgieCharmilles (Georg Fischer) and Quaser.

  • High accuracy, stability, quality treatment
  • Linear guides and direct rulers, fitted with Renishaw probes
 

CNC milling machines and machining centers

 

 QUASER UX600


 

Basic data:

X, Y, Z travel length:
Table diameter:
A, C axis range:
Spindle:
Max. weight od workpiece:
Spindle taper:
Control system:

 

 

885 x 800 x 500 mm
600mm
+30° až -120°, 360°
15 000 rev./min.
500 kg
ISO40
Heidenhain iTNC530

 

 
 

 Mikron VCE 1200 PRO

 

Basic data:

X, Y, Z travel length:
Spindle:
Max. weight of workpiece:
Spindle taper:
Control system:

 

 

1 200 x 600 x 675 mm
14 000 ot./min.
500 kg
ISO40
Heidenhain iTNC530

 

 
 

 Mikron VCE 600 PRO

 

Basic data:

X, Y, Z travel length:
Spindle:
Max. weight of workpiece:
Spindle taper:
Control system:

 

 

600 x 400 x 540 mm
14 000 ot./min.
300 kg
ISO40
Heidenhain iTNC530

 

 

 

     Elektroerozívní obrábění

 

 EIR EMO2

 

Basic data:

X, Y, Z travel length:
Max. weight of workpiece:
Max. wire tilting:
Control system:

 

Wire cutter

400 x 300 x 120 mm
50Kg

Emotek

 

 
 

 EIH 001

 

Basic data:

X, Y, Z travel length:
Generator:

Max. weight of workpiece:
Control system:

 

EDM

660 x 400 x 400 mm
1 až 110A   
Pulse 1 to 2 500 microsecond.
500 kg
Emotek
Refurbished machine (2018)

 

 

Other

 

 Pegas 300x400

 

Basic data:


 

Band Saw

 

 

 
 

 BPH200

 

Basic data:


 

Surface grinder